5-speed manual gearbox 02T — Adjusting differential — AUDI

🧭 Before you start

Fits: Audi A2 (8Z)

• Special tools named: dial gauge

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• The tapered roller bearing inner and outer races are paired. Do not interchange.
• Press tapered roller bearing outer race (gear wheel side) with shim S1 (always 1 mm thick) into gearbox housing.

📋 Procedure

1. Press tapered roller bearing outer race (gear wheel side) with shim S1 (always 1 mm thick) into gearbox housing. [Note: The tapered roller bearing inner and outer races are paired. Do not interchange.]
2. Press tapered roller bearing outer race (gear wheel side) with shim S1 (always 1 mm thick) into gearbox housing.
3. Press tapered roller bearing outer race (opposite gear wheel side) without shim into clutch housing.
4. Install differential in gearbox housing.
5. Fit clutch housing in place and tighten 5 bolts to torque .

6. Set up measuring tool and dial gauge (3 mm measuring range, dial gauge extension (A) approx. 30 mm).
7. Preload dial gauge to 1 mm and set to "“0”".
8. Move differential up and down and read off and note play indicated on dial gauge. (1.50 mm in this example.)
9. Remove clutch housing and press out tapered roller bearing outer race (A).
10. Fit shim S2 of required thickness (in this example 1.75 mm) and press tapered roller bearing outer race back into clutch housing.
11. Fit clutch housing in place and tighten bolts to torque .

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