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B5254T2 VOLVO Petrol 2003-2012

B5254T2 engine — Volvo 2.5 (2.5L)

2.5L · 209 hp

Engine overview

Manufacturer
VOLVO
Displacement
2.5 L
Power
209 hp
Production years
2003-2012
Fuel type
Petrol

Vehicles with this engine

285/295 384 275 184

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code B 5254 T2
Capacity 2521 cc
Idle speed 670 rpm
Inlet 0.20 ± 0.03 mm
Exhaust 0.40 ± 0.03 mm
Normal 13.0 - 15.0 bar
Oil pressure 1.0 / 670 3.5 / 4000 bar/rpm

Engine (petrol)

Fuel system (make and type) Bosch Motronic ME 7.01
Number of cylinders 5
Firing order 1 - 2 - 4 - 5 - 3
Timing stroboscopic (before TDC) 5 ± 2 / 850 °/rpm
Ignition coil resistance, primary 0.5 - 1.5 ohms
Ignition coil resistance, secondary 8000 - 9000 ohms
Spark plugs (make and type) Volvo 86 92 071
Spark plug gap 0.7 mm
Injection pressure/system pressure 3.8 bar
Lambda 0.97 – 1.03
CO at fast-idle speed < 0.3 %

Cooling system

Cap pressure 1.5 bar
Thermostat opens at 90 °C
Fan on at 70 °C

Electrical

Battery 70 / 90 Ah
Battery 120 / 170 Ah
Alternator 140 / 160 A

Capacities

Engine sump, incl. filter 5.5 l
Manual transmission M66 AWD
Gearbox refill 2.0 l
Automatic transmission AW55-50 AWD
Initial filling 7.2 l
Gearbox refill 3.0 l
Differential, 4WD rear 0.7 l
Cooling system 8.8 l
Power steering 1.0 l
Air-conditioner refrigerant 1000 g
Air-conditioner refrigerant 1300 g
Air-conditioner compressor oil 180 ml
Air-conditioner compressor oil 200 ml

Torque settings

Cylinder head bolts — Stage 1 20 Nm
Cylinder head bolts — Stage 2 60 Nm
Cylinder head bolts — Stage 3 130 °
Spark plugs 30 Nm
Big-end bearing cap — Stage 1 30 ± 3 Nm
Big-end bearing cap — Stage 2 90 °
Inlet manifold 20 Nm
Exhaust manifold 25 Nm
Knock sensor 20 Nm
Wheel bolts 140 Nm

Emissions

Emission code 70/220*2003/76B
Emission standard Euro 4
CO2 average 282 g/km
CO 0.236 g/km
HC 0.029 g/km
NOx 0.012 g/km
CO2 average 280 - 282 g/km
Emission code 70/220*2001/100B
CO2 average 269 - 273 g/km
CO 0.330 - 0.341 g/km
HC 0.026 - 0.030 g/km
NOx 0.023 - 0.026 g/km
Emission code 70/220*2002/80B
CO2 average 266 - 269 g/km
CO 0.311 g/km
HC 0.023 g/km
NOx 0.020 g/km
CO2 average 282 - 287 g/km
CO 0.180 g/km
HC 0.040 g/km
NOx 0.030 g/km

Workshop procedures for this engine

Step-by-step procedures from the workshop database.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

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Workshop data on this page last updated 22 Aug 2026.