Replacing oil seal for crankshaft at belt pulley end: VW Touareg II (CKDA)

🧭 Before you start

Fits: VW Touareg II (7P, 2010–2018)

• Special tools named: T40019, T40048/1, T40048/2, T40048/3

Don't miss

• Leave fitting sleeve T40048/2 on crankshaft for pushing-in purposes.

🔧 Engine codes this applies to

📋 Procedure

1. Remove vibration damper .
2. Adjust inner part of oil seal extractor T40019 to be flush with the outer part and lock in position with knurled screw.
3. Lubricate threaded head of oil seal extractor, place it in position and, exerting firm pressure, screw it into shaft oil seal as far as possible.
4. Loosen knurled screw and turn inner part against crankshaft until the shaft oil seal is pulled out.
5. Clamp oil seal extractor on flats in a vice and remove shaft seal using pliers.

6. Clean contact surface and sealing surface.
7. Fit assembly aid T40048/1 onto fitting sleeve T40048/2 and push shaft seal (1) onto fitting sleeve.
8. Remove assembly aid.
9. Fit fitting sleeve T40048/2 onto crankshaft and push shaft seal (1) into sealing flange at pulley end. [Note: Leave fitting sleeve T40048/2 on crankshaft for pushing-in purposes.]
10. Fit pressure sleeve T40048/3 (press-in depth 5 mm) with M8 x 55 mm bolts (arrows) on crankshaft.
11. First, hand-tighten the bolts.
12. Tighten bolts alternately, 1/2 turn at a time, to press in oil seal onto stop.
13. Install vibration damper .

Other VW procedures

• Removing and installing sealing flange on pulley end – VW · 6 torque figures
• Removing cylinder head
• Removing and installing toothed belt for high-pressure pump · 2 torque figures
• Installing high-pressure lines · 3 torque figures
• Removing and installing left exhaust manifold – VW Touareg II · 4 torque figures
• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures