Removing, installing and checking metal glow plugs: VW Golf V / Jetta 1.9 TDI (BKC, BLS, BRM, BXE)
Step-by-step removing, installing and checking metal glow plugs for the VW Golf V / Jetta 1.9 TDI: 6 steps, 1 torque figure.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Golf V / Jetta (1K, 2003–2009)
🔩 Torque settings
Values can differ between engine variants — check the code stamped on your block.
| Torque | Fastener / step |
|---|---|
| 15 Nm (11 lb-ft) | Install glow plugs with jointed wrench3220 and tighten |
ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.
📋 Procedure
- Remove engine cover.
- Pull glow plug connectors off glow plugs.
- Connect voltage testerV.A.G 1527 B cable to battery positive (+), using clips from auxiliary measuring setV.A.G 1594 C.
- Place test probe of voltage testerV.A.G 1527 B on each glow plug one after the other.
- Remove glow plugs using jointed wrench3220.
- Install glow plugs with jointed wrench3220 and tighten to 15 Nm. — 15 Nm (11 lb-ft)
Other VW procedures
- E - Checking sender wheel installation position on crankshaft · 13 torque figures
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- Installing engine · 9 torque figures
- Removing and installing turbocharger · 7 torque figures
- Removing and installing toothed belt (for vehicles ► 05.05) · 6 torque figures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.