Removing and installing intake manifold flap motor V157 — VW

🧭 Before you start

Fits: platform code 138

Don't miss

• Use assembly tool T10118 to facilitate opening of connectors which are less accessible
• The rear bolt (arrow) can only be unscrewed with a ratchet handle. The space between the bolt and the water pipe is very constricted.

🔧 Engine codes this applies to

📋 Procedure

1. Remove air filter housing .
2. Remove bolts (arrows).
3. Remove air duct.
4. Remove turbocharger air recirculation valve N249(1) with housing and hose .
5. Pull off vacuum lines (arrows).

6. Disconnect following connectors: [Note: Use assembly tool T10118 to facilitate opening of connectors which are less accessible]
7. Disconnect additional connectors (arrows).
8. Loosen cable retainer (A), and place complete wiring harness to side.
9. Remove nuts (arrows).
10. Prise coupling rod (arrow) off intake manifold flap motor V157.
11. Remove bolts (1 and 2). [Note: The rear bolt (arrow) can only be unscrewed with a ratchet handle. The space between the bolt and the water pipe is very constricted.]
12. Remove intake manifold flap motor V157 from intake manifold.

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