TorqFix

Auxiliary belt replacement: Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — VOLVO

Auxiliary belt replacement — Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) on Volvo: 11 steps, engines B5202FS/S, B5204FS, B5204FT, B5234FS/S.

Workshop procedure for VOLVO — the exact step sequence and torque figures, straight from real workshop data.

11 steps 14 engine codes

🧭 Before you start

Fits: platform codes 2.0, 10V, |, 20V, TURBO, 2.3, T-5, R, 2.4, 2.5, (LH, 3.2), 24V, 3.0

  • Timing position: the crankshaft or camshaft is set and locked during this job
  • Special tools named: locking pin

🔧 Engine codes this applies to

B5202FS/SB5204FSB5204FTB5234FS/SB5234FTB5234T2B5234T5B5252FS/SB5252IS/SB5254FSB6244FSB6254FS/GSB6304FS/GSB6304FS2

📐 14 workshop diagrams for B5202FS/S

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 1
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 2
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 3
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 4
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 5
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 6
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 7
Lubricate ancil belt tensioner 850 & 940/960 (B6254/6304) — B5202FS/S · diagram 8
+ 6 more diagrams

📋 Procedure

  1. Turn the tensioner away from the ancillary drive belt
  2. Use a wrench
  3. Lock the tensioner; use a locking pin
  4. Except:
  5. Use the special tool
B5202FS/S? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Remove the ancillary drive belt
  2. Remove the ancillary drive belt tensioner
  3. Dismantle the tensioner
  4. Apply grease
  5. Refit all parts in the reverse order of removal
Workshop diagrams

Ask TorqFix about your Volvo B5202FS/S — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

Ask about your Volvo B5202FS/S — free → or sign up free to see the drawings

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.