TorqFix

Timing belt replacement: Toyota Hilux 2005 (1KD-FTV, 2KD-FTV)

Step-by-step timing belt replacement for the Toyota Hilux 2005 (1KD-FTV/2KD-FTV): 47 steps. What to remove, in what order, and what to check after.

Workshop procedure for TOYOTA — the exact step sequence and torque figures, straight from real workshop data.

47 steps 2 engine codes

🧭 Before you start

Fits: platform codes 2.5, 16V, D-4D, |, 3.0

  • Opens: coolant
  • Timing position: the crankshaft or camshaft is set and locked during this job
  • Renewed: washer installation sequence

Don't miss

  • Always check the timing marks before timing belt removal

🔧 Engine codes this applies to

📋 Procedure

Preparation and removal

  1. Always check the timing marks before timing belt removal
  2. Check the timing marks
  3. Compress the tensioner
  4. Do not exceed
  5. Remove the cooling fan shroud
1KD-FTV? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Remove the ancillary drive belt
  2. Remove the fan pulley
  3. Turn the crankshaft to TDC for cylinder 1
  4. Align the timing marks
  5. Remove the timing belt tensioner
  6. Remove the timing belt idler pulley

Installation and checks

  1. Renew the washer
  2. Installation sequence:
  3. Fit the timing belt
  4. Fit the locked tensioner
  5. Check the timing marks
  6. Fit the cooling fan pulley
  7. Refit the ancillary drive belt
  8. Refit the cooling fan shroud
  9. Refit the coolant expansion tank
  10. Refit the coolant bypass hose
  11. Refill the cooling system
  12. Reconnect the battery

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.