Timing belt replacement: Opel Insignia 1.6 (A16LET)

🧭 Before you start

Fits: platform codes 1.6, TURBO

• Timing position: the crankshaft or camshaft is set and locked during this job
• Special tools named: locking tool, locking pin

Don't miss

• Always check the timing marks before timing belt removal

🔧 Engine codes this applies to

📐 17 workshop diagrams for A16LET(LLU)

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

Preparation and removal

1. Always check the timing marks before timing belt removal
2. Tensioner pulley:
3. Crankshaft locking tool:
4. Raise the vehicle
5. Note: Avoid bending, torsion or traction

6. Remove the ancillary drive belt
7. Remove the ancillary drive belt tensioner
8. Lower the vehicle
9. Remove the timing belt upper front cover
10. Turn the crankshaft to TDC for cylinder 1
11. Lock the camshaft gearwheels
12. Use the special tools
13. Remove the gearbox support
14. Fit the flywheel locking tool
15. Remove the crankshaft pulley
16. Remove the timing belt lower front cover
17. Stage 1:
18. Stage 2:
19. Stage 3:
20. Remove the crankshaft pulley centre bolt

Installation and checks

21. Fit the timing belt tensioner
22. Use a new bolt
23. Lower the vehicle
24. Remove the tensioner locking pin
25. Turn the engine 2 rotations clockwise
26. Turn the crankshaft to TDC for cylinder 1
27. Tension the tensioner pulley
28. Use an Allen key
29. Lock the tensioner; use a locking pin
30. Remove the camshaft locking tools
31. Refit the timing belt lower front cover
32. Refit the crankshaft pulley
33. Refit the washer
34. Remove the flywheel locking tool
35. Refit the gearbox support
36. Refit the ancillary drive belt tensioner
37. Refit the ancillary drive belt
38. Refit the engine lower cover
39. Lower the vehicle
40. Refit the front wheels
41. Refit the timing belt upper front cover
42. Refit the mass airflow meter
43. Refit the air filter
44. Reconnect the battery

Other OPEL / VAUXHALL procedures

• Astra J (1.4 turbo LUJ/LUH/LUV;1.6 turbo LLU/LVP) Clutch
• Astra J 1.6; Insignia 1.6, 1.8 ancillary drive belt
• Astra J A16LET
• Opel Corsa C 1.2 CDTI timing chain replacement
• Opel Astra G 2.2 DTI Y22DTR timing chain replacement
• Opel VectraC, Signum 2.8 Z28NEL timing chain replacement
• Opel Astra G 2003 2.0 DTI Y20DTH timing chain replacement
• Opel Astra G X Y 20DTL 2.0 DTI X20DTL timing chain replacement
• Astra G Y17DT
• Opel OmegaB 2.0 20SE/X20SE timing belt replacement