Corsa D 1.7 diesel clutch — OPEL / VAUXHALL

🧭 Before you start

Fits: platform codes 1.7, CDTI

• Timing position: the crankshaft or camshaft is set and locked during this job
• Special tools named: locking tool
• Renewed: if necessary note, oil seals

Don't miss

• Always renew the concentric slave cylinder

🔧 Engine codes this applies to

📋 Procedure

Preparation and removal

1. Special tool:
2. Before disconnecting the battery cable, check the audio system security code
3. Tighten the special tool
4. Apply tension to the clutch cover
5. Remove the clutch cover bolts

6. Remove the special tools
7. Turn the special tool clockwise to release the clutch plate
8. Remove the clutch cover
9. Remove the clutch plate

Installation and checks

10. Flywheel locking tool:
11. Fit the clutch cover
12. Check the clutch release bearing guide tube and fork; renew if necessary
13. Note: Always renew the concentric slave cylinder
14. Fit the clutch alignment tool
15. Apply tension to the clutch cover
16. Grease the thrust bearing inner bore, drive plate splines and release fork pivot points
17. Tighten the bolts in several stages, in a criss-cross pattern
18. Renew the oil seals if necessary
19. Remove the special tools
20. Refit the gearbox

Other OPEL / VAUXHALL procedures

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• Corsa D 1.7; Corsa C Combo 1.7; Astra H 1.7; Zafira B 1.7; Zafira 1.7 ancillary drive belt
• Opel Corsa D 1.7 CDTI timing belt replacement
• Opel Corsa C 1.2 CDTI timing chain replacement
• Opel Astra G 2.2 DTI Y22DTR timing chain replacement
• Opel VectraC, Signum 2.8 Z28NEL timing chain replacement
• Opel Astra G 2003 2.0 DTI Y20DTH timing chain replacement
• Opel Astra G X Y 20DTL 2.0 DTI X20DTL timing chain replacement