Vehicles with front-wheel drive and two catalytic converters - manual gearbox or automatic gearbox 097 — AUDI

ABC ACZ AEJ
Retainer
Replace if damaged
Bending over securing tabs => Fig.
26-10

Centre silencer
Installing stress-free
=>Page
26-12
.

25 Nm
25 Nm
Replace

Right front exhaust pipe
With catalytic converter
Protect from damage by knocks and impacts
Installing stress-free
=>Page
26-12
.

Components of mounting for vehicles with manual gearbox => Fig.
26-8
Components of mounting for vehicles with automatic gearbox 097 =>Fig.
26-9

30 Nm
Replace
Observe the tightening sequence =>Page
26-12

Exhaust manifold
Removing and installing left exhaust manifold => Page
26-54
Removing and installing right exhaust manifold => Page
26-61

25 Nm
Replace

Gasket
Replace
Installation position: connecting piece points downwards

Lambda probe - 55 Nm
Grease only the threads with high-temperature lubricant. The lubricant must not penetrate into the slots on the probe body.
High-temperature lubricant

=> Parts List

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=> Fuel Injection and Ignition System; Repair group 24
Fuel Injection and Ignition System

Left front exhaust pipe
With catalytic converter
Protect from damage by knocks and impacts
Installing stress-free
=>Page
26-12
.
Components of mounting for vehicles with manual gearbox => Fig.
26-7
Components of mounting for vehicles with automatic gearbox 097 =>Fig.
26-9

25 Nm
Replace

Sealing ring
Sensitive to impact; take care not to drop

Spring
Spacer tube
25 Nm
Left intermediate pipe
Installing stress-free
=>Page
26-12
.

Clamp
Installation position => Page
26-15
Align exhaust system so it is free of stress before tightening clamp => Page
26-12
Tighten bolted connections evenly to 40 Nm

40 Nm
Right intermediate pipe
Installing stress-free
=>Page
26-12
.

Sealing ring
Sensitive to impact; take care not to drop

25 Nm
Replace

Retaining ring
Replace if damaged
Bending over securing tabs => Fig.
26-11

Rear silencer
Installing stress-free
=>Page
26-12
.

Sealing ring
Sensitive to impact; take care not to drop

Fig.1
Components of left mounting for vehicles with manual gearbox

1 -
Catalytic converter
2 -
Bolt - 25 Nm
3 -
Spacer
4 -
Link
5 -
Buffer
6 -
Plate
7 -
Bolt
8 -
Plate
9 -
Pressure spring
10 -
Spacer
11 -
Nut, self-locking - 25 Nm

Fig.2
Components of right mounting for vehicles with manual gearbox

1 -
Plate
2 -
Buffer - Installation position => Fig.
3
3 -
Plate
4 -
Bolt
5 -
Catalytic converter
6 -
Nut, self-locking - 25 Nm
7 -
Spacer
8 -
Plate
9 -
Pressure spring
10 -
Bolt
11 -
Nut, self-locking - 25 Nm

Fig.3
Installation position of buffer

Rubber bush -A- must be pressed into gearbox support -B- until flush, as shown in the illustration.

Note:

Arrow points in direction of travel.

Fig.4
Components of mounting for vehicles with automatic gearbox 097

1 -
Combi screw - 40 Nm
2 -
Bolt
3 -
Bolt - 40 Nm
4 -
Nut, self-locking - 25 Nm
5 -
Combi screw - 40 Nm
6 -
Catalytic converter, right
7 -
Nut, self-locking - 25 Nm
8 -
Spacer
9 -
Link
10 -
Pressure spring
11 -
Plate
12 -
Bolt
13 -
Link

Fig.5
Installation position of vibration damper for vehicles with automatic gearbox 097

1 -
Combi bolt
2 -
Combi screw - 25 Nm
3 -
Vibration damper
4 -
Nut, self-locking - 25 Nm
5 -
Rear silencer

Fig.6
Bending over securing tabs on brackets of front mounting

Centre and rear silencer

After installing the exhaust system, bend over the securing tabs -arrows- approx. 90°.
Ensure that a distance corresponding to dimension -a- is maintained between retainer and securing tab.
Dimension a = 2 mm

Fig.7
Bend over securing tabs on brackets of rear mounting

Rear silencer

After installing the exhaust system, bend over the securing tabs -arrows- approx. 90°.