Servicing windscreen and headlight washer system — AUDI

Heated spray jet
For windscreen washer system
Adjusting => Fig.
92-13
Removing and installing=>Page
92-19

Right connection socket
Pull off before removing spray jet

Spray jet
For windscreen washer system
Adjusting => Fig.
92-13
Removing and installing=>Page
92-19

Clip
Left connection socket
Pull off before removing spray jet

Filler neck
Removing and installing=>Page
92-18

Reservoir
For windscreen washer system: Capacity approx. 4.0 l
For windscreen and headlight washer system: Capacity approx. 6.5 l
Removing and installing=>Page
92-18

Combi nut, 5 Nm
Connector
For windscreen washer system pump on vehicles with auto-check system

Connector
For windscreen washer system pump on vehicles with no auto-check system

Rubber grommet
Connector
For headlight washer system pump
For windscreen washer system on vehicles with auto-check system

Pump
With integrated sender
For windscreen washer system on vehicles with auto-check system
Removing and installing => Fig.
92-16
Removing and installing sender for warning contact => Fig.
92-15
Removing and installing securing bracket => Fig.
92-14

Pump
For windscreen washer system on vehicles with no auto-check system
Removing and installing => Fig.
92-16
Removing and installing securing bracket => Fig.
92-14

Pump
For headlight washer system
Removing and installing => Fig.
92-17
Removing and installing securing bracket => Fig.
92-14

Hose clamp
Replace

Connecting hose
For headlight washer system

Rubber grommet
Elbow
Rubber grommet
Bumper
M6 hexagon nut, 2 Nm
Apply locking fluid D 000 600 A2 when fitting

Back pressure valve
Jet holder with spray jets
Adjusting => Fig.
92-14

Junction
Rubber grommet
Cap

Fig.1
Adjusting spray jets for windscreen washer system

Use water-soluble pen to mark four points on windscreen.

Dimension a = 200 mm
Dimension b = 450 mm
Dimension c = 220 mm
Dimension d = 480 mm

Note:

Settings are calculated from outer edge of windscreen.

Aim special tool 3125 A at the points from each of the spray jets.

Notes:

The settings indicate the values for a moving vehicle, i.e. the spray from the jets is slightly offset when the vehicle is stationary.
Never use a needle or the like, as this would damage the water ducts in the spray jet.
Replace spray jet if water jet is uneven or cannot be adjusted to specified settings.

Fig.2
Adjusting spray jets for headlight washer system

Use special tool 3019 A to set jets to top edge of headlamp.

Dimension A = 60 mm
Dimension B = 80 mm

Fig.3
Removing and installing securing bracket for washer pump

To release catch, press securing bracket -A- in direction of arrow.

Notes:

As of 08.91, a new securing bracket was gradually introduced for the windscreen and headlight washer sytem pump(s).
Pump removal involves taking out securing bracket.

Fig.4
Removing warning contact for windscreen washer fluid - vehicles with auto-check system

Remove securing bracket => Fig.
92-14
.
Apply screwdriver between reservoir and warning contact for windscreen washer fluid and turn screwdriver to press warning contact out of rubber grommet.

Fig.5
Removing and installing windscreen washer system pump

Remove securing bracket => Fig.
92-14
.
Press pump slightly to front out of clip.
Apply screwdriver between reservoir and windscreen washer system pump and turn screwdriver to press pump out of rubber grommet.
Pull windscreen washer system pump upwards out of rubber grommet.

Fig.6
Removing and installing headlight washer system pump

Remove securing bracket => Fig.
92-14
.
Press pump slightly to front out of clip.
Apply screwdriver between reservoir and headlight washer system pump and turn screwdriver to press pump out of rubber grommet.
Pull headlight washer system pump upwards out of rubber grommet.