Removing and installing turbocharger (engine codes BJJ, BJK, BJL, BJM) — AUDI

🧭 Before you start

Fits: platform codes 2EA, 2ED, 2EH, 2EX, 2EB, 2EE, 2EK, 2FC, 2FF, 2FL, 2FZ, 2FG, 2FM

• Renewed: turbocharger

🔧 Engine codes this applies to

📋 Procedure

1. ⚠ When mechanical damage is found on the turbocharger, e.g. a destroyed compressor impeller, it is not only sufficient to renew the turbocharger. To prevent this from causing further damage, perform the following repairs:Check air filter housing, air filter element and intake hoses for soiling.Check complete charged air routing and charge air cooler for foreign objects.If foreign objects are found in the charge air system, the charged air routing must be cleaned and the charge air cooler must be renewed, if necessary. — With the ignition switched off, disconnect battery earth strap 27.
2. Remove heater air duct.
3. Pull vacuum hose off turbocharger.
4. Remove the intake hose (4).
5. Loosen bolt from bracket (3).

6. Release control lines (2) and if necessary and lay to one side.
7. Remove air intake hose (5).
8. Remove support for particulate filter (7).
9. Remove support (6) from turbocharger. Only loosen securing bolt on engine bracket.
10. Remove clamp (1).
11. Remove oil return line at cylinder block.
12. Remove oil supply line at turbocharger.
13. Unscrew turbocharger from exhaust manifold.

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