Removing and installing starter, 2.0 l SDI engine, manual gearbox — AUDI

🧭 Before you start

Fits: VW Caddy III (2K, 2004–2015); platform code 2C0

📋 Procedure

1. ⚠ To disconnect and reconnect the battery, the procedure described in the workshop manual should be strictly adhered to . — Disconnect battery .
2. Pull engine cover panel upwards (arrows A) and forwards (arrow B).
3. Loosen spring-type clip (1) using spring-type clip pliersVAS 5024.
4. Release and disconnect electrical connector (2).
5. Remove securing bolt (3).

6. Pull off vacuum hose (arrow).
7. Pull air filter housing upwards on right-hand side out of rubber mounting (arrow).
8. Remove air filter housing from vehicle.
9. Push protective cap off solenoid switch downwards in direction of (arrow).
10. Release and disconnect connector of terminal 50 (2).
11. Unbolt positive cable (1).
12. Unscrew and remove earth wire from starter bolt (arrow).
13. Undo upper starter bolt (arrow).
14. If fitted, remove noise insulation General body repairs, exterior66Noise insulation.
15. Undo nut (1) and remove it from lower securing bolt of starter.
16. Remove wire holder (2).
17. Undo lower starter bolt (arrow).
18. Remove starter.
19. Tighten threaded connections to specified torque given in assembly overview .

Other AUDI procedures

• Removing and installing toothed belt – Audi · 56 torque figures
• Removing engine – Audi A8 D3 · 41 torque figures
• Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
• Installing engine – Audi A8 D4 · 36 torque figures
• Removing and installing camshaft timing chain · 29 torque figures
• Removing and installing window frame, opening door window
• Removing and installing front brake pads – Audi A8 D4
• Removing and installing extinguishing agent containers – Audi · 2 torque figures
• Checking operation of accident data recorder G396 – Audi A8 D4
• Repairing subframe