Removing and installing parts of the lubrication system — AUDI

Note:

The oil level must not be above the max. mark - danger of damaging catalytic converter

Marks => Page
17-9
, Fig.
1
.

Checking oil pressure => Page
17-20

Oil system capacity1):

with oil filter 4.0 ltr.

1)
Up-to-date figures:

=> Exhaust emissions test binder

Engine oil specifications:

Use engine oil to VW standard 500 00, 501 01 or 502 00. Only in exceptional cases: Multi-grade oils corresponding to API-SF or SG.

0.3...0.6 bar oil pressure switch (F1), 25 Nm
If sealing ring is leaking nip open and replace.
Checking => Page
17-20

Guide tube
Self-tapping bolt, 3 Nm
Max. rotational speed if using power tools: 200 rpm
Fixture to intake manifold

Filler cap
Renew seal if damaged

Guide
Pull off to extract oil

Dipstick
The oil level must not be above the max. mark!
Markings => Fig.
1

Camshaft sprocket
Note position when installing the toothed belt
=> Page
15-11

To intake manifold
Oil filter
Loosen at hexagon bolt head
Tighten by hand
Note instructions on filter when installing

Gasket
Renew
Must be located on dowel sleeves

Tensioning roller
Checking=>Page
15-7
Removing, installing and tensioning toothed belt
=>Page
15-11

20 Nm

Toothed belt
Mark D.O.R. before removing
Check for wear
Do not kink
Removing, installing and tensioning
=> Page
15-11

Toothed belt guard - upper part
Toothed belt guard - lower part
Belt pulley
When installing note fixing arrangement
Removing and installing
=> Page
15-11
; Removing, installing and tensioning toothed belt
Removing and installing ribbed belt => Page
13-9

90 Nm + 1/4 turn (90 °) further
Renew
Counter-hold with 3415 to loosen and tighten
The turning further can be done in several stages
The turning further angle can be checked with a commercial protractor e.g. Hazet 6690

Crankshaft toothed belt sprocket
Note position when installing the toothed belt
=> Page
15-11

10 Nm
Oil seal
Renewing => Page
13-16

10 Nm

Sealing flange/oil pump
Only renew complete
Must be located on dowel sleeves
To remove and install remove sump
When installing note drive cam on crankshaft
=> item
26
Removing and installing oil pump => Page
17-15

Gasket
Renew

10 Nm
Suction pipe
Clean strainer if soiled

Drive cam
Coat with oil before installing oil pump

10 Nm +1/4turn (90°) further
Renew
Unscrew securing bolts for sump/cylinder block at belt pulley side (4 bolts) from inside of sump

15 Nm
Sump tray
Clean sealing surface before installing
Insert with silicone sealant
D 176 404 A2
Removing and installing
=> Page
17-9

Oil drain plug, 30 Nm
With attached seal
Renew

Sump
Two components
Clean sealing surface before installing
Insert with silicone sealant
D 176 404 A2
Remove sump tray to remove and install sump
Removing and installing
=> Page
17-9

10 Nm +1/4turn (90°) further
Renew

O-ring
Renew

Oil separator
To air cleaner

Fig. 1
Markings on oil dipstick

1 -
max. mark
2 -
min. mark
a -
Area above hatched field up to max. mark: Do not replenish with engine oil!
b -
Oil level within hatched field: can be replenished with engine oil
c -
Area from min. mark up to hatched field: replenish with max. 0.5 ltr. of engine oil!