Removing and installing clutch pedal — AUDI

🧭 Before you start

Fits: VW Caddy IV (SA, 2015–2020)

• Renewed: self-locking nuts

Don't miss

• Receptacle (arrow) for tip (A) of clutch pedal must stand vertically.

📋 Procedure

1. Disconnect battery Electrical system27Battery; Disconnecting and connecting battery.
2. Push driver seat as far back as possible and move steering wheel to highest position.
3. Remove storage compartment and cover on driver side General body repairs, interior68Compartments/covers; Removing and installing dash panel cover on driver side.
4. Unscrew bolts (arrows), and pull fuse holder (1) downwards off bracket Electrical system97Relay carriers, fuse carriers, electronics boxes; Overview of fitting locations - relay carriers, fuse carriers, electronics boxes.
5. Remove footwell vent on driver's side (1)Heating, air conditioning87Air duct; Assembly overview - air routing and air distribution in passenger compartment.

6. Remove crash bar (A). First remove bolt (B) and then bolt (C).
7. Remove footwell trim by removing nuts (arrows).
8. Unscrew bolt (arrow) from universal joint, and pull universal joint in (direction of arrow) off steering rack Running gear, axles, steering48Steering column; Assembly overview - steering column.
9. Remove clutch pedal (1) from mounting bracket (3). To do this, unscrew nut (2) and pull out bolt (5).
10. Swing clutch pedal forwards slightly and remove over-centre spring (4) from mounting bracket.
11. Release clutch master cylinder from clutch pedal with pliers T10005.
12. Remove clutch pedal.
13. Grease all bearing points and contact surfaces.
14. Renew self-locking nuts.
15. Secure retainer (2) to operating rod (1) of clutch master cylinder.
16. Press retainer into notch in clutch pedal until it can be heard to engage.
17. Insert over-centre spring from above in mounting bracket.
18. Receptacle (arrow) for tip (A) of clutch pedal must stand vertically.
19. Insert tip of clutch pedal in bearing recess of over-centre spring.
20. Depress clutch pedal slightly, push bolt through and tighten self-locking nut.
21. ⚠ If over-centre spring is improperly installed, it will jump uncontrolled out of mounting bracket.Check operation of over-centre spring by depressing the clutch pedal repeatedly. — Install steering column universal joint to steering rack Running gear, axles, steering48Steering column; Assembly overview - steering column.
22. Install crash bar (A), (bolt (B) and bolt (C)).
23. Remove footwell vent on driver's side Heating, air conditioning87Air duct; Assembly overview - air routing and air distribution in passenger compartment.
24. Use bolts (arrows) to secure fuse holder (1) to bracket for relay carrier Electrical system97Relay carriers, fuse carriers, electronics boxes; Overview of fitting locations - relay carriers, fuse carriers, electronics boxes.
25. Install storage compartment and cover on driver side General body repairs, interior68Compartments/covers; Removing and installing dash panel cover on driver side.
26. Connect battery Electrical system27Battery; Disconnecting and connecting battery.
27. Perform basic setting for steering angle sender G85 using .

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