Removing and installing actuator for differential lock, Crafter 4MOTION with Achleitner four-wheel drive — AUDI

🧭 Before you start

Fits: platform codes 2EA, 2ED, 2EH, 2EX, 2EB, 2EE, 2EK, 2FC, 2FF, 2FL, 2FZ, 2FG, 2FM

• Renewed: self-locking nuts, corroded nuts, gaskets

Don't miss

• The removal and installation of the actuator are shown for the rear axle; the procedures for the front final drive are analogous.
• Always renew self-locking nuts and bolts.Always renew corroded nuts and bolts.All cable ties which were destroyed during removal must be renewed at the same points when installing.Always renew gaskets.
• Differential lock must be engaged.

📋 Procedure

1. Refer to general repair instructions .
2. Relieve pressure in air system . [Note: All cable ties which were opened or cut open during removal must be renewed at the same points when installing.Seal open line ends and threaded openings with plugs to prevent ingress of soiling and dirt.Mark installation position of bolts before removing actuator for differential lock.]
3. ⚠ Always wear eye protection, protective gloves and ear protectors when working on compressed air system.The air system works with approx. 10 bar.Relieve air pressure before working on system . — If fitted, remove noise insulation General body repairs, exterior66Exterior equipment; Noise insulation. [Note: The removal and installation of the actuator are shown for the rear axle; the procedures for the front final drive are analogous.]
4. Disconnect connector (2) as well as air lines (3 and 4).
5. Then lay wiring harness to side.

6. Remove bolts (arrows).
7. Remove control element. [Note: Always renew self-locking nuts and bolts.Always renew corroded nuts and bolts.All cable ties which were destroyed during removal must be renewed at the same points when installing.Always renew gaskets.]
8. Guide shift lever (1) into hole (arrow) when inserting.
9. Secure bolts in positions as marked.
10. Screw in bolts hand-tight.
11. Push selector cylinder (1) in (direction of arrow) until resistance is felt.
12. Tighten bolts in this position.
13. Then check differential lock is engaged by turning the stub shaft. [Note: Differential lock must be engaged.]
14. If present, install noise insulation General body repairs, exterior66Exterior equipment; Noise insulation.
15. Carry out pressure test .

Other AUDI procedures

• Removing and installing toothed belt – Audi · 56 torque figures
• Removing engine – Audi A8 D3 · 41 torque figures
• Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
• Installing engine – Audi A8 D4 · 36 torque figures
• Removing and installing camshaft timing chain · 29 torque figures
• Checking fuel gauge sender 2 G169 - A5 from model year 2012 onwards, A4 from model year 2013 onwards, rest-of-world vehicles with four-wheel drive, USA vehicles with front-wheel drive/four-wheel drive
• Removing and installing fresh air blower V2 (with J126 control unit)
• Exploded view - propshaft with splines on gearbox end
• Renewing propshaft flange, 0BD
• Removing seat if seat longitudinal adjustment motor V288 is defective