Exploded view of gearbox housing, selector mechanism, input shaft, output shaft (pinion shaft), differential, selector forks — AUDI

Audi
Audi A2
2001
Power transmission
5-speed manual gearbox 085 DS
Edition
07.2010
Exploded view of gearbox housing, selector mechanism, input shaft, output shaft (pinion shaft), differential, selector forks
Clutch housing
Exploded view
Chapter
Bolt
25 Nm
Output shaft
Exploded view
Chapter
Input shaft
Exploded view
Chapter
Selector rod with selector fork for 3rd and 4th gear
Selector rod with selector fork for 1st and 2nd gear
Reverse gear shaft
Selector rod for reverse gear
Reverse gear wheel
Insert with shaft
Reverse lever
Insert with selector rod for reverse gear
Selector rod
For 5th gear
Bolt
For reverse gear shaft
35 Nm
Reversing light switch
F4
20 Nm
Screw plug
For inspection and filler hole
25 Nm
Bolt
For 5th gear and reverse gear selector rods
35 Nm
Bolt
For reverse gear reverse lever
35 Nm
5th gear wheel
Dished spring
Outside edge (concave side) points towards 5th gear
Bolt
Renew
40 Nm
Clip
5th gear selector fork
With ball stud
Gasket
Gearbox housing cover
Needle bearing
For 5th gear
5th speed selector gear
5th gear synchro-ring
Locking pieces are on synchro-ring
Spring
5th gear synchronising hub
Circlip
Renew
5th gear locking collar
Bolt
10 Nm
Bolt
25 Nm
Flange shaft (left-side)
Different on left and right
Fig.
Spring for flange shaft
Thrust washer
Tapered ring
Oil seal
For flange shaft (left-side)
Different on left and right
Electronic parts catalogue
Renewing with gearbox installed
Chapter
Gearbox speed sender
G38
Fitting location
Fig.
Can be checked in
„Guided fault finding“
using
VAS 5051
.
Bolt
Tightening torque
Fig.
O-ring
Renew
Oil drain plug
25 Nm
Sealing plug
Shift shaft
Gearbox housing
If renewed: Refer to table of adjustments
Chapter
Insert magnet in gearbox housing, held in position by contact surface of gearbox housing
Installing oil collector in gearbox housing
Fig.
Differential
Exploded view
Chapter
Selector console
Spring
Selector finger
Bush
for selector console
Bolt
15 Nm
Oil seal
For flange shaft (right-side)
Different on left and right
Electronic parts catalogue
Renewing with gearbox installed
Chapter
Flange shaft (right-side)
Different on left and right
Fig.
Installing oil collector in gearbox housing
Simultaneously insert the oil collector
A
in the hole
arrow 1
and the groove
arrow 2
.
Fitting location and tightening torque of
gearbox speed sender
G38
Fitting location: Gearbox speed sender
1
is installed in gearbox housing behind threaded eyes for gearbox bracket (left-side)
Note
Renew O-ring.
Tighten bolt
2
to 10 Nm.
Distinguishing feature of flange shafts
Item
Flange shaft
Dimension
a
(mm)
1
Left = Gearbox housing end
57
2
Right = Clutch housing end
48