6-speed manual gearbox 0A2, front-wheel drive — Removing and installing selector shaft locking bushes (with gearbox installed in vehicle) — AUDI

🧭 Before you start

Fits: Audi A4 Cabriolet B6/B7 (8H), Audi A4 B6/B7 (8E)

• Special tools named: T40054/2, puller

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• The other locking bush (arrow B) is removed in the same manner.
• Make sure locking bushes remain in straight position when installing.The other locking bush (arrow B) is installed in the same manner.

📋 Procedure

1. On vehicles fitted with auxiliary heater, remove bolts (arrows) securing exhaust pipe of auxiliary/ additional heater to noise insulation.
2. Open quick-release fasteners (1 ... 3) and detach front and rear noise insulation.
3. Unplug electrical connector (1) at reversing light switch F4.
4. If clutch pipe bracket (2) is fitted, remove bolt (arrow) and detach bracket.
5. Screw spindle of multi-purpose toolVW 771 into stem of puller T40054/1 .

6. Fit puller onto locking bush (arrow A).
7. Secure puller by sliding on sleeve T40054/2 as far as stop in direction of (arrow).
8. Drive out locking bush upwards using multi-purpose toolVW 771. [Note: The other locking bush (arrow B) is removed in the same manner.]
9. Lightly oil stems of locking bushes and holes in gearbox with gear oil.
10. Place locking bush in puller T40054/1(arrow A) and secure it in place by sliding down sleeve T40054/2.
11. Use multi-purpose toolVW 771 to drive locking bush into gearbox as far as stop. [Note: Make sure locking bushes remain in straight position when installing.The other locking bush (arrow B) is installed in the same manner.]
12. Plug connector (1) onto reversing light switch F4.
13. If fitted, secure clutch pipe bracket (2) together with connecting rod (arrow). Tightening torque
14. Install noise insulation panels.

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