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ASE AUDI Diesel 2003-2006

AUDI ASE — 3.9L Engine

3.9L · 275 hp

Engine overview

Manufacturer
AUDI
Displacement
3.9 L
Power
275 hp
Production years
2003-2006
Fuel type
Diesel

Vehicles with this engine

4E

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code ASE
Capacity 3936 cc
Normal 28.0 - 33.0 bar
Minimum 21.0 bar
Differential limit between cylinders 5.0 bar
Oil pressure 2.0 / 2000 bar/rpm

Engine (diesel)

Number of cylinders 8
Injector firing order 1 - 5 - 4 - 8 - 6 - 3 - 7 - 2
Exhaust gas analysis < 2.5 m-1

Cooling system

Cap pressure 1.4 - 1.6 bar
Thermostat opens at 87 °C

Brakes

Disc thickness, front FNR / G60: 30.0 mm
Disc thickness, front, min. FNR / G60: 28.0 mm
Disc thickness, front FNR: 42.0 AL: 34.0 mm
Disc thickness, front, min. FNR: 42.0 AL: 31.0 mm
Brake pad thickness, front 14.0 mm
Disc thickness, rear 22.0 mm
Disc thickness, rear, min. 20.0 mm
Brake pad thickness, rear 12.0 mm
Brake pad thickness, rear, min. 3.0 mm

Steering and wheel alignment

Standard suspension 1BK
Toe-in, front 0° 08' ± 0° 04' °
Camber, front -1° ± 0° 25' °
Bump steer, front -0° 05' ± 0° 06' °
Reference height, front 416 mm
Reference height, rear 398 mm
Sport suspension 2MA
Camber, front -1° 15' ± 0° 25' °
Reference height, front 396 mm
Reference height, rear 378 mm
Toe-in, rear 0° 24' ± 0° 07' °
Camber, rear -1° ± 0° 20' °

Capacities

Engine sump, incl. filter 9.5 l
Automatic transmission 09E
Initial filling 10.4 l
Transfer box 1.1 l
Differential, 4WD front 1.2 l
Air-conditioner refrigerant 620 ± 20 g
Air-conditioner compressor oil 200 ± 10 (-> 01/2004) 150 ± 10 (01/2004 ->) ml

Torque settings

Cylinder head bolts — Stage 1 35 Nm
Cylinder head bolts — Stage 2 60 Nm
Cylinder head bolts — Stage 3 90 °
Cylinder head bolts — Stage 4 90 °
Wheel nuts 120 Nm
Glow plugs 18 Nm

Emissions

Emission code 70/220*2001/100A
Emission standard Euro 3
CO2 average 265 g/km
CO 0.133 g/km
NOx 0.369 g/km
HC NOx 0.384 g/km
Particles 0.037 g/km
Emission code 70/220*2002/80A
CO2 average 259 - 265 g/km

Engine codes in the same family

The same code prefix usually means the same block with a different output, fuel or model year. Procedures are often shared — check the code on the engine plate.

Workshop procedures for this engine

Step-by-step procedures from the workshop database, carrying 238 torque figures.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 22 Aug 2026.