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668.940 MERCEDES-BENZ Diesel 1998-2005

668.940 engine — Mercedes-Benz 1.7 CDI (1.7L)

1.7L · 75-90 hp

Engine overview

Manufacturer
MERCEDES-BENZ
Displacement
1.7 L
Power
75-90 hp
Production years
1998-2005
Fuel type
Diesel

Vehicles with this engine

W168

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code 668.940
Capacity 1689 cc
Idle speed 650 - 850 rpm
Normal 28.0 bar
Minimum 18.0 bar
Differential limit between cylinders 3.0 bar
Oil pressure > 0.7 / 760 > 1.2 / 1200 > 2.8 / 2800 > 3.0 / 4400 bar/rpm

Engine (diesel)

System (make and type) Bosch EDC 15C0
Number of cylinders 4
Injector firing order 1 - 3 - 4 - 2
Injector (make and type) Bosch
High-pressure pump: Bosch
Pressure ± 90 bar
Low-pressure pump: Bosch
Turbocharger (make and type) KKK K03
Coolant temperature during test 70 °C
Idle speed, minimum 650 rpm
Idle speed, maximum 850 rpm
Max. no-load governed speed 4100 - 4400 rpm
Exhaust gas analysis < 1.9 m-1
Test time 1 s
Exhaust gas analysis test method (Germany only) B
Min. no-load governed speed 4100 rpm
Max. no-load governed speed 4400 rpm
Exhaust gas analysis >500 m above sea level < 1.8 m-1

Cooling system

Cap pressure 1.4 bar
Thermostat opens at 87 - 102 °C

Electrical

Battery 45 Ah
Alternator 150 A

Capacities

Engine sump, incl. filter 4.5 l
Manual transmission 716.500, 716.502
Gearbox refill 1.8 l
Automatic transmission 722.701
Gearbox refill 3.3 l
Gearbox refill after overhaul 6.3 l
Cooling system 6.5 l
Air-conditioner refrigerant 600 g
Air-conditioner compressor oil 100 ml

Torque settings

Cylinder head bolts — Stage 1 60 Nm
Cylinder head bolts — Stage 2 90 °
Cylinder head bolts — Stage 3 90 °
Cylinder head bolts — Stage 1 20 Nm
Big-end bearing cap — Stage 1 5 Nm
Big-end bearing cap — Stage 2 15 Nm
Big-end bearing cap — Stage 3 90 °
Main bearing cap — Stage 1 40 Nm
Main bearing cap — Stage 2 90 °
Glow plugs 15 Nm
Oil plug 30 Nm
Oil filter 25 Nm
Manual transmission drain plug 30 Nm
Wheel nuts 110 Nm
Rear hub 170 Nm

Emissions

Emission code 70/220*1999/102A
Emission standard Euro 3
CO2 average 119 - 127 g/km
CO 0.158 g/km
NOx 0.346 g/km
HC NOx 0.368 g/km
Particles 0.039 g/km
CO2 average 146 - 154 g/km
CO 0.132 g/km
NOx 0.454 g/km
HC NOx 0.477 g/km

Workshop procedures for this engine

Step-by-step procedures from the workshop database.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

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Workshop data on this page last updated 22 Aug 2026.