TorqFix
646.986 MERCEDES-BENZ Diesel 2006-2009

646.986 engine — Mercedes-Benz 2.1 CDI (2.1L)

2.1L · 150 hp

Engine overview

Manufacturer
MERCEDES-BENZ
Displacement
2.1 L
Power
150 hp
Production years
2006-2009
Fuel type
Diesel

Vehicles with this engine

W906

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code 646.986 (OM646 DE 22 LA)
Capacity 2148 cc
Normal 29.0 - 35.0 bar
Minimum 18.0 bar
Differential limit between cylinders < 3.0 bar
Max. compression loss between cylinders 25 %
Oil pressure > 0.7 bar/rpm
Oil pressure > 2.5 / 3200 bar/rpm

Engine (diesel)

System (make and type) CDI 3
Number of cylinders 4
Injector firing order 1 - 3 - 4 - 2
High-pressure pump: Bosch
Pressure < 1600 bar
Pressure 4.0 - 4.5 bar
Injector pressure 1600 bar
Coolant temperature during test 80 °C

Cooling system

Cap pressure 1.4 ± 0.1 bar

Electrical

Alternator 90 / 180 / 200 / 220 A

Capacities

Engine sump, incl. filter 11.0 l
Manual transmission 711.651
Gearbox refill 1.5 l
Gearbox refill 1.75 l
Gearbox refill 2.5 l
Manual transmission 711.660
Gearbox refill 2.0 l
Gearbox refill 3.25 l
Automatic transmission 722.683/684/685
Initial filling 7.1 l
Differential, rear 741.412/413/414/416 l
Gearbox refill 2.6 l
Differential, rear 741.415 l
Gearbox refill 1.6 l
Differential, rear 741.417 l
Transfer box 1.0 l
Differential, 4WD front 0.65 l
Differential, 4WD front after overhaul 0.85 l
Cooling system 9.5 l
Air-conditioner refrigerant 1000 (H08) 1190 (HH7) 800 (HH9) g
Air-conditioner compressor oil 160 (H08) 190 (HH7, HH9) ml

Torque settings

Cylinder head (M12 bolts) — Stage 1 15 Nm
Cylinder head (M12 bolts) — Stage 2 60 Nm
Cylinder head (M12 bolts) — Stage 3 90 °
Cylinder head (M12 bolts) — Stage 4 90 °
Cylinder head (M8 bolts) — Stage 1 20 Nm
Glow plugs 19 Nm
Main bearing cap — Stage 1 50 Nm
Main bearing cap — Stage 2 95 °
Big-end bearing cap — Stage 1 5 Nm
Big-end bearing cap — Stage 2 25 Nm
Big-end bearing cap — Stage 3 90 °
Oil plug 30 Nm
Manual transmission drain plug 60 Nm
Manual transmission filler plug 50 Nm
Transfer box drain plug 35 Nm
Transfer box filler plug 35 Nm
Differential drain plug 50 Nm
Wheel bolts 240 Nm
Wheel bolts 180 Nm
Wheel nuts 180 Nm

Workshop procedures for this engine

Step-by-step procedures from the workshop database.

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Who makes these pages, and how

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The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

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Workshop data on this page last updated 22 Aug 2026.